SoliBoard™ ZR-Grade
SoliBoard ZR-Grade is our highest rated Refractory Ceramic Fiber (RCF) based board with a classification temperature of 1430°C and providing solutions in applications continuously operating till 1315°C. SoliBoard ZR-grade is manufactured using SoliBulk ZR-grade with selected inorganic and organic fillers to deliver high strength and performance in refractory linings. The SoliBoard ZR-grade secures minimum shrinkage to temperatures close to classification temperature as result from the high Zirconia contents and microstructure.
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Description
Vulcor is proud to introduce you our SoliBoard product range, which is manufactured on our state-of-the-art production line, the result of years of combined production knowledge and engineering excellence. It might sound strange to start a product page with an explanation on the manufacturing process, but as this has been a line of break throughs, it also explains why this product is so much different than the competition offering.
SoliBoard is manufactured on our continuous board line which has a total length of approximately 300 meter and a production width of 1200 mm. This line was set up in 2019, and is not only fully PLC controlled, but also equipped with robots to minimize manual labor. Our board line is equipped with the latest drying techniques, and is enabling double side surface treatment. This allows us to not only secure the highest quality, but also allows us to be competitive at high output.
Next to that we utilize a highly efficient drying technique which does not only reduced our energy consumption with 50 % compared to conventional forced air drying, but also allows us to manufacture uniform, lightweight, low shot and stable board up to a thickness of 100 mm at high consistency, quality and performance. In a world where reducing energy consumption and minimizing CO2 emissions is part of sustainable environmental drivers, it is good to realise that we have already taken the first step.
In the SoliBoard product range, SoliBoard ZR-grade is our highest temperature Refractory Ceramic Fiber (RCF) 1430°C rated board and engineered to perform in a wide range of applications up till 1315°C continuously. The secure chemical composition, the excellence of the SoliBulk ZR as main raw material, and the latest production technologies results to a SoliBoard which is produced with a very tight thickness tolerance and offer unparalleled flatness. As a result the SoliBoard, compared to other types of board, offers better machining characteristics in CNC cutting. With SoliBoard you can easily tailor the board into a precision machined shapes for domestic boilers and heater.
Vulcor is offering one of the most extensive product ranges in high temperature board products. We offer a complete series of standard boards, a high strength series which is both offering higher green strength as better strengh after first firing, and a special series which are manufactured from mixed fiber chemistries (typically using very high temperature resistant PCW fibers) for the most demanding applications.
Introduction
Benefits
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Typical applications
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TypeBoards from high temperature Refractory Ceramic Fiber (RCF) insulation wool and selected fillers.
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Temperature rangeSoliBoard ZR-grade has a classification temperature of 1430°C and advised for maximum continuous use at 1315°C. The maximum continuous use temperature provided on the website is a guideline and only applicable in a clean oxidizing atmosphere.
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Product rangeSoliBoard is part of an extensive product range supplied by Vulcor Insulation. Vulcor Insulation is supplying insulation solutions from cryogenic to high temperature applications. All products offered by Vulcor are manufactured in house or sourced from exclusive trusted third party partners. |
Technical supportVulcor Insulation provides specifiers and customers with guidance on all aspects of the materials selection for their application, the installation and compliance with relevant regulations and performance standards. For additional information about product performance, or to identify the recommended product for your application, please contact the team at Vulcor Insulation. |
Availability
SoliBoard ZR-grade is manufactured in a density of 320 kg/m3 and in a standard thickness range from 10 till 50 mm (but optional till 100 mm).
SoliBoard is available in the standard dimensions 1200×1000 mm (or 1000×600 mm) which are supplied on carton boxes of approximately 120mm high (based on the thickness of the board). Please refer to the list below for packaging details of the SoliBoard product range, other sizes are available on request.
In the North American market we are supplying our SoliBoard in a standard dimension of 47 1/4×36 inch and from 3/8 up till 2 inch thick.
Properties
Related products
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SoliBoard PCW INO-Grade
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SoliPaper ULS-Grade LowPac
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SoliBlanket ULS-Grade
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SoliBoard PCW INO-Grade
SoliBoard™ PCW INO-Grade
SoliBoard PCW INO-grade, with a classification temperature of 1600°C, is the top end of our SoliBoard product range. We manufacture our SoliBoard PCW INO from a mixture of poly crystalline fibers and a small percentage of our own developed and heat treated SoliWool HA fiber. The result of our development is a product which is showing less than 1% shrinkage, even tested for 24 hours at 1600°C.
As the SoliBoard PCW INO-grade is manufactured using special inorganic fillers there is hardly any fumes or loss of strength at first firing. It also means that at first firing there is nearly any loss of ‘green strength’ which is important in vacuum furnaces like in the semi conductor market. SoliBoard PCW INO-grade is very resistant to a wide range of polutions which make this an extremely durable and high performing board in a wide range of demanding refractory applications.
SoliPaper ULS-Grade LowPac
SoliPaper™ ULS®-Grade LowPac
SoliPaper ULS® LOWPAC is our industrial grade low bio persistence fiber paper made from our SoliWool ULS bulk fiber and special selected fillers. Compared to our standard SoliPaper ULS, the LOWPAC grade is manufactured with a lower density and tighter thickness specification. SoliPaper ULS LOWPAC is only available in Jumborolls which are optimized for conversion by high volume gasket cutting. SoliPaper ULS-grade LOWPAC has a classification temperature of 1200°C and is recommended for use up till 1050°C.
SoliBlanket ULS-Grade
SoliBlanket™ ULS®-Grade
The low bio persistence grade of the SoliBlanket product range is labelled our ‘ULS’ grade. The SoliBlanket ULS-grade is the first Generation III manufactured, Ultra Low Shot, low bio persistence (LBP) high temperature insulating fiber blanket worldwide. The SoliBlanket ULS-grade has a classification temperature of 1200°C and is engineered to perform continuously in a wide range of applications up till 1050°C continuously.
ULS stands for Ultra Low Shot and Soliblanket ULS is a true Generation III product that enhances great benefits over Generation I and Generation II low bio persistence fiber blankets, with improved thermal conductivity and mechanical strength as result of the high fiber index.