SoliBoard X-Grade is our general purpose 1260°C rated refractory ceramic fiber (RCF) board. SoliBoard X-grade is manufactured from a our SoliBulk X-grade with selected inorganic and organic fillers to deliver high strength and performance in refractory linings. The SoliBoard product range is manufactured using the same Ultra Low Shot technology utilized throughout our fiber product range. SoliBoard can be used for a wide range of application in refractory linings or in domestic appliances.
We manufacture the SoliBoard product range on our continuous board line, with state of the art drying techniques. This drying process is much more sustainable, leading to 50 % energy saving compared to conventional drying techniques and allows us to dry the product to the core to a thickness of 100 mm. As it is manufactured on our continuous board line, which spans over 200 m (600 ft), our product are much more controlled and consistent compared to batch manufactured vacuum forming process boards. As a result we can offer you a uniform, lightweight, low shot and stable board at high consistency, quality and performance.
We manufacture the SoliBoard product range on our continuous board line, with state of the art drying techniques. This drying process is much more sustainable, leading to 50 % energy saving compared to conventional drying techniques and allows us to dry the product to the core to a thickness of 100 mm. As it is manufactured on our continuous board line, which spans over 200 m (600 ft), our product are much more controlled and consistent compared to batch manufactured vacuum forming process boards. As a result we can offer you a uniform, lightweight, low shot and stable board at high consistency, quality and performance.
Description
Benefits
- Low shot technology
- Excellent insulation performance
- Resistant to erosion from high gas velocities
- Can be used in direct flame contact
- Low shrinkage
- Excellent thermal stability
- Resistant to thermal shock
Typical applications
- Thermal insulation for furnace linings
- High temperature back-up insulation for ladles and torpedo cars
- Tundish and launder covers in the casting of various alloys
- Back-up insulation in melting furnaces and protection of burners for the glass industry
- Lining combustion chamber for gas fired boilers and heaters
- General technical insulation of furnaces and technical installations
Product range
SoliBoard is part of an extensive product range supplied by Vulcor Insulation. Vulcor Insulation is supplying insulation solutions from cryogenic to high temperature
applications. All products offered by Vulcor are manufactured in house or sourced from exclusive trusted partners.
Technical support
Vulcor Insulation provides specifiers and customers with guidance on all aspects of the materials selection for their application, the installation and compliance with relevant regulations and performance standards.
For additional information about product performance, or to identify the recommended product for your application, please contact the team at Vulcor Insulation.
Type
Boards from high temperature Refractory Ceramic Fiber (RCF) insulation wool and selected fillers.
Temperature range
SoliBoard ZR-grade has a classification temperature of 1430°C.
The maximum continuous use temperature provided on the website is a guideline and only applicable in a clean oxidizing atmosphere.
First firing
All Board formulations contain a small amount of organic binder to improve the cold handling strength which burns out on first firing at approximately 200-300°C.
Availability
SoliBoard is available in the standard dimensions 1200×1000 mm or 1000×600 mm which are supplied on carton boxes of 120-150 mm high (based on the thickness of the board) and Please refer to the list below for packaging details of the SoliBoard product range other sizes are available on request.
Additional information
| Appearance | Board |
|---|---|
| Chemistry | RCF |
Related products
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SoliBulk ZR-Grade
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SoliPaper PCW-grade
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SoliBoard ULS-Grade
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SoliBulk ZR-Grade
Vulcor is proud to present the SoliBulk ZR-grade Fiber which are manufactured utilizing the same Ultra Low Shot technology utilized throughout our fiber product range. Ultra Low Shot technology is at the cutting edge of fiber production, achieving the highest possible thermal insulation value and handling strength.
SoliBulk ZR-grade is our highest classified refractory ceramic fiber (RCF-Zr)1430 bulk fiber in the SoliBulk product range. The high classification temperature is the result of the use of Zirconia in the chemical composition of the fiber. The SoliBulk ZR-grade has a classification temperature of 1430°C and is engineered to perform in a wide range of applications up till 1300°C. In bulk fiber products the ULS technology is differentiating from other RCF fiber products with a higher yield in secondary processing, like Vacuum Forming.
We offer SoliBulk in various fiber lengths which are defined at production. Short fibers are typically used in Vacuum Forming processes where longer style fibers are generally being used for filling voids and joints in furnaces. The SoliBulk is also commonly used as dry infill in double walled chimneys. The high fiber index results in lower filling weights and better thermal insulation.
SoliBulk ZR-grade is part of the SoliBulk product range. The full SoliBulk product range consists of three grades of RCF Bulk and one grade in low bio persistence fiber (AES).
SoliPaper PCW-grade
The SoliPaper PCW-grade, with a classification temperature of 1600°C, is the top end of our SoliPaper product range. SoliPaper PCW-grade is manufactured from a mixture of high alumina/ mullite fibers, special grade RCF fiber and special organic binders. We have developed an optimized production process to manufacture uniform, lightweight, low shot and flexible paper-like products. Where the PCW fiber component is providing low shrinkage at classification temperature the special grade RCF fibers adds handling strength to the otherwise typical fragile paper product.
SoliPaper PCW-grade is our highest rated paper in the SoliPaper product range. The high classification temperature is the result of the use of Poly Crystalline fibers in the composition of the paper. The SoliPaper PCW-grade has a classification temperature of 1600°C and is engineered to perform in a wide range of applications operating continuously at 1400°C.
The additional special grade RCF fiber provides the SoliPaper PCW-grade a smooth surface, close dimension tolerances, exceptionally low dust, high handling strength, better thermal insulating performance and retains its flexibility after compression.
SoliPaper PCW-grade is very flexible, but offers a high tensile strength thanks to the high fiber index. It is particulary suited to all applications requiring further processing (laminated composites, die-cutting, rolling, folding).
SoliPaper PCW-grade is part of the SoliPaper product range. The full SoliPaper product range consists of two grades of RCF Paper, one grade in low bio persistence fiber (AES) and this PCW fiber based paper.
SoliBoard ULS-Grade
Vulcor is proud to introduce our SoliBoard ULS-grade, our 1200°C rated low bio persistence (LBP) fiber based board. SoliBoard ULS-grade is manufactured from a our SoliBulk ULS-grade bulk fiber with selected inorganic and organic fillers to deliver high strength and performance in refractory linings. SoliBoard can be used for a wide range of application in refractory linings or condensing boilers.
We manufacture the SoliBoard product range on our continuous board line, with state of the art drying techniques. This drying process is much more sustainable, leading to 50 % energy saving compared to conventional drying techniques and allows us to dry the product to the core to a thickness of 100 mm. As it is manufactured on our continuous board line, which spans over 200 m (600 ft), our product are much more controlled and consistent compared to batch manufactured vacuum forming process boards. As a result we can offer you a uniform, lightweight, low shot and stable board at high consistency, quality and performance.
All products in the SoliWool ULS fibers product range, like the SoliBoard ULS, meet the requirements specified under NOTE Q of European Regulation 1272/2008. All SoliBoard ULS products are therefore exonerated from labelling requirements in Europe.
The SoliBoard ULS-grade is our standard 1200°C rated general purpose board and engineered to perform in a wide range of applications up till 1050°C continuously. The SoliBoard standard product range consists of 3 types of standard refractory ceramic fiber (RCF) boards, and an extensive range of low bio persistence (LBP) boards. We also deliver a Special Grade Boards range for High Strength or, when based on PCW fiber, boards for the most demanding applications.