Vulcor is proud to present you the second of our 3 fiber blankets ranges were the Generation III spinning technology is delivering the full potential of the product; the SoliBlanket ZR-grade. With our Generation III spinning technology, coarse shot is part of history. We call this technology our Ultra Low Shot technology (ULS).
Compared to conventional Refractory Ceramic Fiber (RCF-Zr) blankets, the SoliBlanket ZR-grade is differentiating with the highest possible thermal insulationvalue, improved mechanical strength and better handling properties. This is not just a random claim; this is what you see and feel when working with the product.
Of our SoliBlanket Standard RCF productrange the SoliBlanket ZR-grade is our main refractory ceramic fiber (RCF-Zr) 1430 blanket. We ensure the high classification temperature by the chemical composition, which means we have a tight control on the zirconia contents of our blankets.The SoliBlanket ZR-grade has a classification temperature of 1430°C and is engineered to perform in a wide range of applications up till 1300°C continuously.
The Soliblanket ZR-grade is stronger, feels more comfortable to handle and provides better thermal insulation. During installation the benefit of our advanced spinning process offers a higher resiliency after compression. This is particularly important when making fiber modules or in case the blanket (strip) is installed perpendicular to the main fiber orientation, or in easier words; stack(bonded).
SoliBlanket ZR-grade is part of the SoliBlanket product range. The full SoliBlanket product range consists of five grades of Refractory Ceramic Fiber (RCF) and one grade in Low Bio Persistence (LBP) fiber blanket.
Description
Benefits
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Typical applications
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Product rangeSoliBlanket is part of an extensive product range supplied by Vulcor Insulation. Vulcor Insulation is supplying insulation solutions from cryogenic to high temperature applications. All products offered by Vulcor are manufactured in house or sourced from exclusive trusted third party partners. |
Technical supportVulcor Insulation provides specifiers and customers with guidance on all aspects of the materials selection for their application, the installation and compliance with relevant regulations and performance standards. For additional information about product performance, or to identify the recommended product for your application, please contact the team at Vulcor Insulation. |
TypeBlanket from high temperature Refractory Ceramic Fiber insulation wool. |
Temperature rangeSoliBlanket ZR-grade has a classification temperature of 1430°C. The maximum continuous use temperature provided on the website is a guideline and only applicable in a clean oxidizing atmosphere. |
Availability
All SoliBlankets in the special grade product range are available in a slightly more condensed range of dimensions and densities from 64 kg/m3 to 128 kg/m3. All products have been developed to meet requirements specific to the final application.
SoliBlanket is standard supplied in shrink wrap plastic film, but can also be supplied in carton boxes . The blankets are placed on a heat treated export pallet with 24 rolls per pallet. Please refer to the list below for availability and dimensions of the product, other sizes are available on request.
Related products
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SoliBlanket HR-Grade
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SoliBoard ZR-Grade
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SoliBulk ZR-Grade
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SoliBlanket HR-Grade
SoliBlanket HA-grade is exclusively developed on request of Vulcor to offer a 1370°C rated high temperature fiber blanket, without the use of zirconia. The high alumina content does not only improve the classification temperature, but also makes the fiber more stable in application with exposure to alkali. Testing at end customers in the USA has proven that the lifetime compared to a zirconia blanket in an application which was high in alkali was nearly doubled.
In normal production operations a spun fiber with such high alumina contents would be hard to manufacture. Typically, these type of products are offered in a ‘blown’-fiber technology which create a high shot and pretty coarse blanket. Utilizing our unique Ultra Low Shot technology we have been able to offer you this new product in a much improved version to what has been supplied in the market today.
SoliBlanket HA-grade is our one of our special grade refractory ceramic fiber blankets in the SoliBlanket product range. The high classification temperature is the result of the high alumina content of the fiber. The SoliBlanket HA-grade has a classification temperature of 1370°C and is engineered to perform in a wide range of applications up till 1200°C continuously.
The Soliblanket HA-grade is stronger, feels more comfortable to handle and provides better thermal insulation than ‘blown’ fibers in a similar chemical composition. During installation our ULS technology fiber products offer a higher resiliency after compression, which is particularly important when making fiber modules or in case the blanket (strip) is installed perpendicular to the main fiber orientation, or in easier words; stack(bonded).
SoliBlanket HA-grade is part of the special grade Refractory Ceramic Fiber product range. The full SoliBlanket product range consists of five grades of Refractory Ceramic Fiber (RCF) and one grade in Low Bio Persistence (LBP) fiber blanket.
SoliBoard ZR-Grade
SoliBoard X-Grade is our general purpose 1260°C rated refractory ceramic fiber (RCF) board. SoliBoard X-grade is manufactured from a our SoliBulk X-grade with selected inorganic and organic fillers to deliver high strength and performance in refractory linings. The SoliBoard product range is manufactured using the same Ultra Low Shot technology utilized throughout our fiber product range. SoliBoard can be used for a wide range of application in refractory linings or in domestic appliances.
We manufacture the SoliBoard product range on our continuous board line, with state of the art drying techniques. This drying process is much more sustainable, leading to 50 % energy saving compared to conventional drying techniques and allows us to dry the product to the core to a thickness of 100 mm. As it is manufactured on our continuous board line, which spans over 200 m (600 ft), our product are much more controlled and consistent compared to batch manufactured vacuum forming process boards. As a result we can offer you a uniform, lightweight, low shot and stable board at high consistency, quality and performance.
We manufacture the SoliBoard product range on our continuous board line, with state of the art drying techniques. This drying process is much more sustainable, leading to 50 % energy saving compared to conventional drying techniques and allows us to dry the product to the core to a thickness of 100 mm. As it is manufactured on our continuous board line, which spans over 200 m (600 ft), our product are much more controlled and consistent compared to batch manufactured vacuum forming process boards. As a result we can offer you a uniform, lightweight, low shot and stable board at high consistency, quality and performance.
SoliBulk ZR-Grade
The refractory ceramic fiber paper range is based on the SoliPaper HP-grade which is manufactured from our high purity Refractory Ceramic Fiber (RCF) and special selected fillers. We have developed an optimized production process to manufacture uniform, lightweight, low shot and flexible paper-like products. The SoliBulk HP-fiber which is the main component of the SoliPaper HP is based on the Ultra Low Shot technology which is at the cutting edge of fiber production, achieving the highest possible thermal insulation value and handling strength.
SoliPaper HP-grade is our standard refractory ceramic fiber (RCF) paper in the SoliPaper product range. The SoliPaper HP-grade has a classification temperature of 1260°C and is engineered to perform continuously in a wide range of applications up till 1100°C.
ULS stands for Ultra Low Shot technology and SoliPaper HP-grade is manufactured from true Generation III ultra clean and fine SoliWool fiber. As a result the SoliPaper HP-grade has a very smooth surface, close dimension tolerances, exceptionally low dust, high handling strength, better thermal insulating performance and retains its flexibility after compression.
SoliPaper HP-grade is very flexible, but offers a high tensile strength thanks to the high fiber index. It is particulary suited to all applications requiring further processing (laminated composites, die-cutting, rolling, folding).
SoliPaper HP-grade is part of the SoliPaper product range. The full SoliPaper product range consists of two grades of RCF Paper, one grade in low bio persistence fiber (AES) and the SoliPaper PCW manufactured from Poly Crystalline fiber (PCW).