SoliBulk ULS-Grade

SoliBulk™ ULS®-Grade

The SoliBulk product range is the basis of nearly all our products as the majority of our bulk production gets converted at our own factory. In the SoliBulk product range, the SoliBulk ULS-grade is our famous Generation III, Ultra Low Shot technology low bio persistence bulk. We offer our SoliBulk in a wide variety of specifications tailored to the commonly known applications from raw material for Vacuum Forming to general lubricated bulk which can be used for filling and stuffing voids and gaps in furnace linings.

View US Datasheet    View EN Datasheet    View EN MSDS

Description

SoliBulk ULS-grade is our famous Generation III, Ultra Low Shot fiber technology low bio persistence (LBP)1200 bulk fiber in the SoliBulk product range. With a classification temperature of 1200°C and engineered to perform in a wide range of applications up till 1050°C.

SoliBulk can be used for a large variety of applications using secondary processing like: vacuum formed shapes, yarn and rope manufacturing, reinforcement of insulating castables, raw material for mastics and coatings, blown or injected fiber for double wall chimneys and infill for airgaps and cavities in furnaces.

Please note that each of these final applications require fiber specifically tailored for the final application. This either be as simple as selecting a lubricated for unlubricated bulk fiber, but in most cases also require a particular fiber length.

To select the correct bulk fiber for your application you will need to define the type:

  • Lubricated bulk – used for yarn/ textile, joint filler;
  • Unlubricated bulk – used for mastics and vacuum forming.

And after selection of the type you need to select the style (fiber length) in line with the application:

  • Chopped – high density VF shapes, special grades and mastics
  • Short – standard VF manufacturing and mastics
  • Medium – blown fibers for double walled chimneys
  • Large – void/joint fillers in furnaces
  • Extra Large – production of rope and textiles

Our Ultra Low Shot fiber technology is enabling a higher fiber index and lower shot contents. In result, you will benefit from a higher yield in the further processing of the fiber, or enhance properties of your final product. Especially in wet processes the effect of shot in bulk fiber to the yield is underestimated. In Vacuum Forming production the shot typically sinks in the liquid mixture, resulting in less volume per kg of bulk fiber. With the Ultra Low Shot  technology we typically improve the yield by 15-30 % over Generation I and Generation II products.

SoliBulk ULS-grade is standard supplied in plastic bags on pallets to maximize the quantity per container. The quantity and weight per bag is based on style, which in results defines the typical fiber length. For more information please refer to Introduction section of the product page.

SoliBulk ULS-grade is part of the SoliBulk product range. With an available variety of two Refractory Ceramic Fiber (RCF) grades, and the famous ‘ULS’ Low Bio Persistence Fiber grade we are offering a mature range of high temperature  bulk fiber products which allow maximum flexibility to the end customers. With our  different chemical compositions we are able to provide a solution to a wide range of atmospheres and temperatures.

It almost goes without saying that our SoliBulk ULS is tested at the Fraunhofer institute and meet the requirements specified under NOTE Q of European Regulation 1272/2008. All SoliBulk ULS fiber products are therefore exonerated from labelling requirements in Europe.

Introduction

 

Benefits

  • Low shot technology
  • Higher yield in secondary processing
  • Excellent insulation performance
  • High handling strength
  • Excellent thermal stability
  • Resistant to thermal shock
  • Proven technical solution
  • Exonerated of carcinogenic classification under Note Q

Typical applications

  • Raw material for Vacuum Forming process;
  • Raw material for insulating castables, mastics and coatings;
  • Filling and stuffing of voids and gaps in furnace lining;
  • Injected/blown fiber in double wall chimneys;
  • Long fibers for yarn production (textiles);
  • General technical insulation of furnaces and technical installations.

Type

Bulk from high temperature low bio persistence fiber insulation wool (LBP).

 

 

 

 

Temperature range

SoliBulk ULS-grade has a classification temperature of 1200°C and advised for maximum continuous use at 1050°C.

The maximum continuous use temperature provided on the website is a guideline and only applicable in a clean oxidizing atmosphere.

 

Product range

SoliBulk is part of an extensive product range supplied by Vulcor Insulation. Vulcor Insulation is supplying insulation solutions from cryogenic to high temperature applications. All products offered by Vulcor are manufactured in house or sourced from exclusive trusted third party partners.

Technical support

Vulcor Insulation provides specifiers and customers with guidance on all aspects of the materials selection for their application, the installation and compliance with relevant regulations and performance standards.

For additional information about product performance, or to identify the recommended product for your application, please contact the team at Vulcor Insulation. 

Availability

SoliBulk is packaged on our new state-of-the-art production line which is targeted to minimize deviation of the fiber length throughout the packaging. SoliBulk is standard supplied with 30 plastic bags on pallets to maximize the quantity per container.

Each pallet has 30 bags with a dimension of 600x400x400 mm (24x16x16 inch). The weight per bag is varying based on the  desired fiber length in  final application. Short and chopped fiber can be packed with a higher density in the bag and for that reason has more material per truck or container. Long fiber,  which is mainly used for infill, is not heavily compacted to ensure a stable fiber length and consistency within the bag.

Please refer to the list below for the weight and packing of our products:

 

Properties